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what are the advantages of the flat wire over the round wire?

Published by Author: Joey Wan June 26,2022

In daily life, the places where wires need to be laid are really endless. According to different environments, many wire manufacturers change the shape of the wires according to people's needs. Now there are round, flower, square, flat and so on. Among them, the most puzzling is what environment the flat electrical wire is used in, what occasion is more suitable to use the flat wire, etc. Let's take a look at it together!


What environment is the flat wire designed for?


If extreme bends and tight designs are part of your application, then flat wire may be the route you need to go. There are three types of flat wire in common use. Extrusion moulded flat wire, all three types are used in place of round wire for easy later wire management and maintenance, especially in high flex applications.

 

Advantages of flat wire over round wire


Flat insulated wires generally have better suppression than round wires, and they also eliminate wire coupling problems. In addition, because the flat wires are individually protected and do not need to be wound multiple times, they are lighter in weight and have a very tight bend radius for greater flexibility. They tend to use up to 50% less space than round wires, so are used where space is at a premium.


Flat wire is ideal for applications that require continuous bending, tight routing, and repetitive motion, such as robotics, lanyards, and automated processing equipment. They are also ideal for unusual system requirements as they can be easily custom shaped.

 

All in all, when the application requires different media types, flat wires are often the best choice because they reduce bulky large round wire designs. This in turn reduces the size of the wire track required.

 

Well, the above is the introduction on " what are the advantages of flat wire over round wire? ", I hope it can help everyone! It is recommended to continue to pay attention to JZD Cable to learn more about flat wire information.

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